Blow Molding Products Showcase Photo

  • AIR INTAKE DUCTS

    Air Intake Ducts

    Without question one of the biggest opportunities to drive cost out of an air intake assembly is to consolidate part designs. Blow molding allows plastic ducts, resonators, tuners, and injection molded cuffs to be integrated as a 1-pc assembly.


    • PP and Nylon, Glass Filled, Talc Filled
    • Class A, grained surface
    • Clean Air, Fresh Air, Dirty Air, & Air Intake Assemblies

  • HVAC DUCTS

    HVAC Ducts

    Plastic ducts, IP ducts, Console ducts, Floor ducts, Seating ducts, SWD ducts, and Headliner ducts deliver hot and cold air throughout the vehicle to maintain operator comfort.


    • High Density Polyethylene
    • Minimize wall thickness to .5mm
    • Welding, riveting, acoustic pad, foam

  • FLUID RESERVOIRS

    Fluid Reservoirs

    By partnering with Regency Plastics, a major Tier 1 automotive company saved approx. $76,000 on tooling costs by optimizing the part design on a washer bottle assembly. Additional savings were achieved as Regency relied on Thumb Plastics to supply the reservoir cap.


    • Windshield Washer Bottles | Fluid Reservoirs
    • Coolant & Radiator Surge Tanks
    • Integrated pump retaining feature
    • Insert molded ports, clips, brackets

  • RESONATORS | TUNERS

    Resonators and Tuners

    While most blow molders count on flaming to eliminate parting line flash, Regency’s blow molding motto is “No flaming”. By design Regency produces high quality tooling with less than .05mm clearance tolerances for all pinch line interfaces.


    • Compression molded neck or port area
    • Insert molded clips or attachments
    • PP and Nylon, Glass Filled, Talc Filled
    • Class A, grained surface

  • LAWN & GARDEN

    Lawn and Garden

    Throughout the U.S., Canada and Mexico Lawn & Garden OEM’s depend on Regency’s exceptional understanding of blow molding to steer them through product design issues and to reduce product cost.


    • Fuel & Oil Tanks
    • Fluid Reservoirs
    • Tubes, plastic ducts, sleeves, cases
    • Seating products

  • SEATBELT BOOTS

    Seatbelts

    Whether you need a color matched PVC or a soft touch TPO, Regency has the product experience to assist you in material selection.


    • Class A, grained surface
    • In-line Fabrication
    • Over 35 colors processed

  • OTHER

    Consumer Medical and Appliace
    • Appliance: tanks, conduit, channels
    • Interior Trim Substrates
    • Seatbacks & non-automotive seating
    • Consumer, Medical, & Appliance